Monocyte Activation Test for pyrogen testing of biopharmaceutical products

Commonly used acronym: MAT

Scope of the method

The Method relates to
  • Human health
The Method is situated in
  • Regulatory use - Routine production
Regulatory use - GMP process validation
Type of method
  • In vitro - Ex vivo
This method makes use of
  • Human derived cells / tissues / organs
Species from which cells/tissues/organs are derived
Human blood
Type of cells/tissues/organs
Peripheral Blood Mononuclear Cells (PBMC)
Specify the type of cells/tissues/organs
Peripheral Blood Mononuclear Cells (PBMC)

Description

Method keywords
  • PBMC
  • ELISA
  • endotoxins and non-endotoxin pyrogens
  • alternative to rabbit pyrogen test
  • IL-6
  • european pharmacopoeia
Scientific area keywords
  • pyrogenicity
  • Biopharmaceuticals
Method description

Pharmaceutical products intended for parenteral use must be free from pyrogenic (fever–inducing) contamination. Pyrogens comprise endotoxin from Gram-negative bacteria and non-endotoxin pyrogens (NEP) from Gram-positive bacteria, viruses, and fungi. The longstanding compendial test for pyrogens is the Rabbit Pyrogen Test (RPT) but in 2010 the Monocyte Activation Test (MAT) for pyrogenic and pro-inflammatory contaminants was introduced into the European Pharmacopoeia (Ph. Eur.) as a ‘non-animal’ replacement for the RPT. The developed MAT method was fully validated for GMP purposes according to Ph. Eur. MAT, Quantitative test, Method A to test for pyrogenic and pro-inflammatory substances in therapeutic monoclonal antibodies (mAb). The MAT uses cryo-preserved PBMC with an interleukin-6 (IL-6)-based ELISA readout. The method has been successfully approved by EMA in scope of commercial licensing applications (MAA) for several mAb-based drug products.

Lab equipment
  • - CO2 incubator;
  • - Washer;
  • - ELISA plate reader;
  • - SoftMax Pro.
Method status
  • Internally validated
  • Published in peer reviewed journal

Pros, cons & Future potential

Advantages
  • - In vitro test which replaces rabbit-based testing;
  • - (Semi-) Quantitative.
Challenges
  • - Extensive validation required;
  • - Requires well-characterized PBMCs.
Modifications

In case the drug product would interfere with an IL-6-based readout, other cytokines such as IL-1 beta may need to be explored and validated as alternative.

References, associated documents and other information

Associated documents
Daniels et al - ALTEX 2022 - MAT for therapeutic monoclonal antibodies.pdf
Daniels et al - Curr Res Tox 2024 - MAT Fit for purpose testing.pdf
Links
Validation of the monocyte activation test with three therapeutic monoclonal an…
Fit for purpose testing and independent GMP validation of the monocyte activati…
Other remarks

Partners for this method: Sanquin (m.molenaar@sanquin.nl) & Janssen Pharma of JNJ (rdanie22@its.jnj.com)

Contact person

Philip Breugelmans

Organisations

Janssen Pharma of JNJ
Analytical Development
Belgium
Flemish Region

Partners

Janssen Pharma of JNJ